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PRO PRINT LAB

ID & Print Studio

Create government-compliant passport photos and auto-crop identity cards (Aadhaar, PAN, Voter ID) to standard PVC CR-80 size at 300 DPI. Processed locally for absolute privacy.

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Photo Tools

PVC Card Maker Tools

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Total Client PrivacyNo uploads. Processed 100% locally in your browser sandbox.
Precise RatiosLocks aspect-ratios to predefined configurations automatically.
High Resolution Output300 DPI high-fidelity printable outputs with bleed and cut marks.

Official PVC Card Sizing & Printing Standards Guide

Standard identification cards issued by governments and official authorities conform to the international ISO/IEC 7810 ID-1 standard. This standard specifies a physical size of 85.60 mm × 53.98 mm (3.370 inches × 2.125 inches) with a corner radius of 2.88–3.48 mm. When printing these cards, maintaining the exact aspect ratio (approximately 1.586) and using a high-density resolution of 300 DPI (dots per inch) is crucial for biometric compliance and scanning clarity.

Document TypeStandard Size (mm)Resolution at 300 DPIKey Details
Aadhaar Card (India)85.60 × 53.98 mm1011 × 638 pixelsRequires front photo and back QR code validation.
PAN Card (India)85.60 × 53.98 mm1011 × 638 pixelsOfficial Income Tax department CR-80 dimensions.
Voter ID Card (EPIC)85.60 × 53.98 mm1011 × 638 pixelsRequires holographic watermark check.
Driving License (DL)85.60 × 53.98 mm1011 × 638 pixelsSmartcard format with integrated chip space.
Passport (First/Back Page)125.00 × 88.00 mm1476 × 1039 pixelsStandard ISO/IEC 7810 ID-3 passport dimension.

How to Print on a PVC Card Printer

  1. Choose your template from the dropdown to automatically lock the aspect ratio.
  2. Upload a high-quality scan or photo of your identification card.
  3. Position and scale your card using the interactive handles on the image canvas.
  4. Press Export PNG or Download PDF to save the card.
  5. Open the exported file and set your printer to 100% Scale (do not select 'Fit to Page').
  6. Load a blank PVC card (CR-80 size) into your thermal dye-sublimation printer (e.g., Fargo, Evolis, Magicard) and initiate the print command.

Privacy & Security Statement

At One Day Developers, we value your identity privacy and compliance regulations above all. This tool is built using local sandboxing technologies:

  • Zero Server Storage: Your uploaded document files are never sent to our servers.
  • Client-Side Processing: Canvas rendering, scaling, cropping, and PDF construction happen directly inside your web browser.
  • Safe for Confidential Cards: You can safely process Aadhaar, PAN, and Voter ID cards offline.

Frequently Asked Questions (FAQ)

What is the standard size of a PVC card in pixels?

For standard CR-80 PVC cards (like credit cards, Aadhaar, and PAN), the standard pixel dimension at a print resolution of 300 DPI is 1011 × 638 pixels. This corresponds exactly to the standard dimensions of 85.6 mm × 53.98 mm.

How can I print both the front and back of the PVC card on one sheet?

Our tool offers a Duality Print Layout. When you crop both the front and back regions, they are aligned on a single A4/Letter sheet configuration with cut guidelines, allowing you to print them side-by-side or print back-to-back using manual duplex printing.

Why is my printed PVC card blurry?

Ensure that your uploaded image is of high quality (at least 1.5 Megapixels) and that you export the cropped image at the default 300 DPI resolution. Do not use compressed screenshots, and clean your card printer's thermal head regularly to prevent streaks.

Can I submit my own custom card sizes?

Yes! You can use the Custom Template Creator form inside the tool to request new templates. Once submitted, they are sent to our pending queue for approval. Once approved by the administrator, they will automatically appear in the public dropdown selector for all users.

Frequently Asked Questions

Common questions about printing passport photos and cropping PVC cards.